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A-Line is recognised as one of the top switchboard builders in Australia. It’s reputation is well founded, powering some of Melbourne’s most famous buildings, such as: - Casey Hospital - Australian Stock Exchange - Docklands Apartments - Herald and Weekly Times Offices - Southern Cross Offices (East Tower) - St Vincent’s Hospital - AXA Offices Docklands - Hewlett Packard Offices - Kingston Hospital - Southern Cross Offices, Australia Post (West Tower) - NAB Offices, 500 Bourke Street - ANZ Docklands. Co-Generation supply cubicles - Victoria University - Media House Docklands - Swinburne University - University of Melbourne

Based in Melbourne, A-Line custom manufactures main switchboards, distribution boards, pillars and take off boxes for both Australian and overseas markets.

A-Line has a fully equipped sheet metal workshop that produces quality switchboards and caters for a variety of general engineering needs.

A-Lines superior metal ducting system is distributed to a variety of clients in many differing areas of the industry. Specified in some of Australia’s leading food manufacturing and processing plants, it is used to comply with rigid health and safety regulations and is recognised for its proven durability.

A-Line incorporates CAD drafting and type test certificates with all its work along with the added service of mobile workshops when needed. Just recently A-Line has welcomed two new products in its company line up. They are A-Label and A-Safe.

A-Label is a new service that will meet all trifoliate label requirements. Indoor, outdoor UV protected, sticky back, screw holes and even multi coloured labels can be catered for. There is no job too large or small for our A-Label division. Labels can even be designed and mass produced featuring your company logo. For more details, samples and ordering forms, click here or e-mail a-label@alineswitchboards.com.au

A-Safe is also a new service aimed at the construction industry that allows you to hire mobile heavy duty “safe” style containers for protection of all you valuable goods on site. Each A-Safe has a unique lock and key giving you extra security. The larger safe available allows you enough room to physically enter the safe to stack your items, with shelving incorporated into the side wall for any fragile items. All this is incorporated into a mobile safe that will still fit in to an Alimak allowing you to move you A-Safe to any level on your building site! The smaller A-Safe in our range has double door access with multiple shelves allowing you to store your valuable onsite items and stock neatly where you can see it! This smaller A-Safe is similar to a gang box type setup and will suit your smaller projects, or areas on site where you need to store your items safely in a tight situation.

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TECHNIQUES, EXPERTISE & CAPABILITIES A-Line Switchboards Manufacturing Techniques: A-Line manufactures switchboards from: - Mild steel - Aluminum - Zinc anneal - Stainless Steel

A-Line’s Expertise: A-line… - constructs switchboards with distribution capacities up to 6500amps. - offers purpose built switchboards to suit existing space. - builds boards to operate under the harshest environment up to IP65 rating. - constructs main switchboards to meet up to form 4B (AS 3439-1) segregation requirements. - utilises tinned copper bus bar for its busway construction, giving the customer the best possible meshed join available. - produces switchboards that are powder coated to a durable high-quality finish, meeting all Australian Standards. - produces fully and partially type tested switchboards with fault current ratings up to 80KA for 1 sec.

On site Capabilities A-Line has a mobile workshop that is capable of performing any on site modification, specializing in out-of-hours and weekend work.

A-Lines mobile workshop allows copper busbar up to 100mm X 10mm to be cut, drilled and bent on site, with alterations up to 3500amps being successfully and easily accomplished. It is kitted out with a 3KVA generator, lighting, fully stocked bolt rack and two full length work benches, no job is to big or complicated.

A-Line offers its clients prescribed and non-prescribed work along with supplying a certificate of “Electrical Safety” upon completion.

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SUPERIOR GALVANISED DUCTING SYSTEM A-Duct produces a superior galvanised ducting system that simply pushes together with a lid that clips on. The ducting comes in standard sizes and is complemented by bends and tees to suit customer requirements.

A-Duct ducting system is used for a variety of applications in the electrical industry as well as in food manufacturing and processing plants. It’s compliance with rigid health and safety regulations as well as it’s proven durability, make it the obvious choice.

A-Duct can cater for custom requirements too. Powder coating, segregation dividers, or even different material type (ie stainless steel or Aluminium) can be utilised in order to complete specific orders

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A-Safe is an onsite reliable storage solution that is a popular addition to A-Line Switchboards. A-Safes are hired to numerous contractors throughout the contracting industry and you can find them on virtually every major building project throughout Melbourne. Read below for the A-Safe style that will best suit your requirements. An A-Safe delivery is only a phone call away that will give you one less thing to worry about on site. A-Safe is a mobile heavy duty “safe” style container system designed for the protection of all your valuable goods on site. The A-Safe design is sturdy and has been fully engineered right through to the lifting lugs which allow you to move the large sized Safes around with a crane. The very best materials have been sourced for the manufacture of the A-Safe range, which ensures breaking into one is almost impossible. Each A-Safe has a unique lock and key giving you added extra security. Currently, there are three sizes available in the A-Safe range. Our service includes pickup and delivery with a guarantee of next day onsite delivery once the A-Safe hire agreement has been signed and sent through.

A-Safe : LARGE Depth = 1175mm, Height = 1875mm, Length = 2410mm The large A-safe allows you enough room to physically enter the safe to stack your items, with shelving incorporated into the side wall for any fragile items. All this is incorporated into a mobile safe that will still fit in to an Alimak allowing you to move you A-Safe to any level on your building site!

A-Safe : MEDIUM Depth = 760mm, Height = 1600mm, Length = 1800mm The Medium A-Safe is the newest addition to the A-Safe family. It has been designed to allow a full access to either side of the container via a sliding double door setup. The right hand side of this style is fitted out with shelving that can be utilised for the safe keeping of stock, while the left hand side is setup for larger items such as light fittings or long tools with the full height of the A-Safe available for storage. The very best feature is the fact that this A-Safe will fit through a standard door, giving you the ability to manoeuvre your storage unit right to where you are working, even during the fit out stage of a project.

A-Safe : SMALL Depth = 750mm, Height = 1500mm, Length = 1200mm The Medium A-Safe has double door access with multiple shelves allowing you to store your valuable onsite items and stock neatly where you can see them. This smaller A-Safe is similar to an upright gang box which will suit your smaller projects, or areas on site where you need to store your items safely in a tight situation.

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A-Label is a new service that meets all trifoliate label requirements. Indoor, outdoor UV protected, sticky back, screw holes and even multi colored labels can be created for. There is no job to large or small for our A-Label division. Labels can even be designed and mass produced featuring your company logo.

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THERMAL SCANNING A-Scan is a Thermal Imaging service that allows our clients to take a pro-active approach with preventative maintenance on their electrical system. This leads to reduced risk of electrical breakdown and increased reliability of your installation and all related electrical components. Heat is probably the biggest enemy of an electrical system and its associated components. Left un-checked, heat will lead to quick deterioration of cabling, switchgear, relays, contactors and any other associated components. This in turn leads to breakdowns, costly down time and as a worst case final scenario, fire in the installation. There are many causes of heat in an electrical system, from loose connections to undersized components. All of these are identifiable during a thermal scanning audit. It is ideal that the Thermo scan survey is conducted at the peak power usage portion of the day. We work with our clients to identify this time and will correlate the whole process with your head of maintenance (or your alternative person of choice) giving the best opportunity to identify any areas of concern. How does thermal scanning work? Thermal scanning works by utilizing a specialized heat sensitive camera that is designed to highlight heat sources as different colours depending on the intensity. Each picture relates the colours shown in that image to a scale chart on the side of the picture. This allows for fast identification of areas causing heat generation, along with exactly what temperature they are operating at. Our Thermo Scanning pictures will also high light areas of heat transfer which could require inspection during shutdown maintenance to ensure the residual heat has not caused damage.

The thermo scanning process will be conducted by one of our specialized technicians, with all our findings being correlated in a report. The report identifies the problem and temperature at the time the picture is taken. It will also include possible causes of any heat spots found and a recommended cause of action required to limit damage. We have conducted thermo scanning on some of the largest installations around Melbourne. We conduct 12 monthly scans for some of these clients, which undoubtedly helps them stay well in front of any potential issues. Please call today to organize you’re A-Scan scanning audit and let us help you keep in front of any potential upcoming issue.

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A-SHIELD A-Shield is a new division of A-Line switchboards specialising in EMF shielding protection. A-Shield is an important consideration for EMF shielding in Substations, Main Switchboard rooms and riser cupboards. These are all areas where above-normal EMF readings can be expected. What is EMF? EMF stands for Electro-Magnetic Fields. These fields are created in AC circuits and get larger as the power demand increases. This usually means that the highest concentration points of EMF in any building comes from the sub-station transformer and the Main Switchboard room. High levels of EMF can be present quite a number of meters away from these items AND concrete structures do nothing in stopping these fields! The industry accepted standard for EMF in commonly used working space is not more than: - 10mG (milligauss) for commercial - 4mG (milligauss) for residential A-Shield is a solution that involves the application of thin metal alloy sheets that have been specially designed to absorb EMF, which in turn ensures readings below the industry expected minimums. The A-Shield sheets are extremely versatile and can be painted over, plastered or even placed on a floor prior to carpet being laid. Whatever the solution, the installation will be fully installed by our trained professional staff. The only requirement for the installation of our EMF product is that it must be installed in a dry environment. Moisture will cause corrosion to set in, which will in turn limit the shielding ability. At A-Shield, we can offer budget pricing at tender time, with fixed pricing available once the Transformer and Main Switchboard design is finalized. We can also come to existing sites and conduct EMF testing with our Gaussmeter. With these results we can formulate a report, along with a solution and pricing for that solution to be installed.

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A-Line has a fully equipped sheet metal workshop that is capable of fabricating a wide variety of products. Whether it’s a one off custom requirement or high volume replication, we can cater for all your needs.

A-Line currently provides fabricated products to a wide variety of customers. These include contractors looking for standard and non-standard covers and brackets, and the food industry requiring products that meet all the relevant health standards. A-Line is also involved in the supply of engineering products for major military projects, where we work closely with associated military suppliers fabricating complicated precision components.

The following materials are kept in stock as furniture grade quality across the entire range of gauges so that all required fabrication work can be started without any hold up.

- Mild Steel - Zinc Anneal - Galvanised sheet - Aluminum - Stainless Steel

Our workshop is fully furnished with CNC guillotines and a combination of CNC break presses up to 80 ton to cover all fabrication possibilities. All finishing requirements can be catered for too, from powder coat or high polish finish to sand blasting or plain raw finish.

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CONTACT US A-Line Group

44 LEVANSWELL RD, MOORABBIN, VICTORIA 3189 Phone: +61 3 9555 6799 Fax: +61 3 9555 6776 Email: info@alineswitchboards.com.au